|
AKTS-Thermokinetics and AKTS-Thermal Safety Software:
The AKTS software can be applied to the study of thermal stability of substances, safety analysis of physical-chemical processes, and investigation of the safety and quality of packaged substances. AKTS technology provides a means of inferring additional characteristics and behavior of materials examined, based on conventional thermoanalytical measurements. A key benefit is the accurate determination of the thermal stability of products (shelf-life/transformation) for quantities and temperature profiles other than those measured, usually difficult for reasons of time, cost and feasibility.
General Overview
The main goal of the AKTS-Thermokinetics Software Package is to
enable the kinetic analysis of any thermoanalytical data from mg to
tons (DSC, microDSC, nanoDSC, Heat Flow Calorimetry HFC, DTA,
isoperibolic calorimetry, C-80, TGA, hyphenated techniques like
TG-MS, TG-FTIR, TG-APCI-MS).
Degradation reactions are often too complex to be described in terms
of a single pair of Arrhenius parameters and the commonly applied
set of reaction models. As a general rule, these reactions
demonstrate profound multi-step characteristics. They can involve
several processes with different activation energies and mechanisms.
In such a situation the reaction rate can be described by the
differential isoconversional analysis of Friedman, where the
activation energy term is no longer constant but is dependent on the
reaction progress alpha (E <> const but E = E(alpha)).
- Thanks to unique and state of the art numerical features,
differential isoconversional analysis and user friendliness
AKTS-Tools enables the determination of the kinetics of very
complicated degradation within 10 minutes (from data input to
analysis results)
-
no necessity to assume model mechanism and initial guess on values
of kinetic parameters
-
avoid risky misinterpretation/prediction of the reaction rate of
the decomposition process based on erroneous mechanism assumptions
and kinetic schemes which are usually unknown (important for thermal
safety analysis).
-
AKTS-Thermokinetics Software
contain
numerous unique features:
-
automatic baseline construction and use of the differential
isoconversional method of Friedman (model free) for an advanced
baseline optimization
-
smoothing of data (Savitzky-Golay) and spikes correction
-
differential isoconversional method of Friedman (model free)
-
integral isoconversional method of Ozawa-Flynn-Wall (model free)
-
standard procedure of ASTM A698
-
model fitting method applying all commonly used equations
describing the type of the mechanism used for the description of the
reaction rate e.g. generalized 'Sestak and Bergen' kinetic model
equation, n-th order reactions (Fn), nucleation (Avrami-Erofeev, An,
A2, A1.5), diffusion (parabolic law D1, Valesi D2, Jander D3,
Brounshtein D4) movement of the phase boundary (shrinking core
model, Rn, R1, R2), autocatalysis
-
integrated linear and non-linear optimization methods according
Singular Value Decomposition (SDV) and Levenberg-Marquardt
-
option allowing calculations using any type of kinetic equation
introduced by a user
e.g. dalpha/dt = 1e10 * exp(-100000/8.314/(T+273.15)) * (1-alpha)
or dalpha/dt = A(alpha) * exp(-E(alpha)/8.314/(T+273.15)) *
(1-alpha)
Prediction of the reaction progress and thermal stability of
materials under any temperature mode:
-
isothermal and non-isothermal
-
stepwise
-
modulated temperature or periodic temperature variations
-
rapid temperature increase (temperature shock)
-
real atmospheric temperature profiles for investigating properties
of e.g. low-temperature decomposed substances under different
climates (yearly temperature profiles with daily minimal and maximal
fluctuations. 50 climates available in the default version).
-
NATO norm STANAG 2895 temperature profile: Zones A1, A2, A3, B1,
B2, B3, C0, C1, C2, C3, C4, M1, M2, M3.
-
customized temperature profiles
-
possibility to compare the reaction progress of substances at any
temperature profile
-
combination of mass loss TG, heat flow signal e.g. DSC/DTA and MS
data in multi-projects for simultaneous comparison of the mass loss,
heat flow and volatiles species evolution at any temperature profile
-
confidence interval of the prediction
-
viewing data in form of overall conversion alpha(T(t)) and
conversion rate dalpha(T(t))/dt
-
viewing data in natural form Q(T(t)), dQ(T(t))/dt, P(T(t)), dP(T(t))/dt,
M(T(t)), dM(T(t))/dt
-
integration according Runge-Kutta, important for stiff systems of
differential equations like adiabatic conditions (thermokinetics &
heat balance equation)
High Sensitivity Isothermal Heat Flow Calorimetry (HFC) features:
-
Ability to calculate the thermokinetics from long term isothermal
Heat Flow Calorimetry data for very precise lifetime prediction on
the first percent of degradation (quality control / shelf-life).
This additional feature is complementary to the above features,
dedicated to the prediction of stability on larger percentage of
degradation (important for quality control and service lifetime
prediction).
-
AKTS- Thermokinetics + AKTS-Thermal Safety Software
for Thermal Hazards:
Determination of the thermal stability of energetic materials under
adiabatic conditions:
-
determination of the Time to Maximum Rate under adiabatic
conditions (TMRad) for any chosen starting temperature, for
simulation of e.g. BATCH reactors in case of cooling failure,
storage, transport, scale-up, …
-
construction of a safety diagram: runaway time as a function of
process temperature under adiabatic conditions (TMRad = f(T))
-
ARC simulations, determination of the influence of the different
Phi factors (Phi=1 and Phi>1) on the TMRad, determination of heat
rate curves dT/dt, dQ/dt, dalpha/dt and dP/dt (possible with a C-80
for Pressure/gas generation quantification) for subsequent
ventsizing calculations
Determination of the heat accumulation and temperature of the
runaway reactions under non-adiabatic conditions:
-
determination of the effect of properties of the chemicals and
containers on the reaction progress and heat accumulation conditions
for the simulations of runaway reactions. This analysis combining
Finite Element Analysis and thermokinetics is applied for the
determination of the critical design parameters i.e. construction of
a thermal safety diagram under non-adiabatic conditions (TMR = f(r,
Tin, lambda, rho, cp, Tout)) = runaway time as a function of any
process parameters such as
-
radius ‘r’ of e.g. containers
-
hot discharge temperature ‘Tin’
-
thickness ‘d’ of the insulation
-
chemical properties: thermal conductivity ‘lamba’, density ‘rho’,
specific heat ‘cp’
-
surrounding temperature ‘Tout’ for safe storage or transport
conditions. Possibility to predict the reaction rate and heat
accumulation conditions for any surrounding temperature profiles
such as isothermal, stepwise, modulated, shock, STANAG 2895 and for
T-profiles reflecting different climates.
-
automatic procedures for the determination of the
Self-Accelerating Decomposition Temperature (SADT) according to the
recommendations of Manual of Tests and Criteria of the United
Nations on the transport of dangerous goods
-
fire exposition: heat transfer coefficient (radiation and
convection) according to EU Norm EN1991-1-2/2002
-
numerical algorithm based on finite element, finite volume and
difference method with non-uniform adaptive spatial and time mesh.
Applications of explicit and implicit methods: this approach leads
to a differencing scheme that is second order accurate in both space
and time and stable for large time steps. It ensures high precision
and decreases by orders of magnitudes the calculation time.
-
presentation of the temperature and conversions distribution on
3-D graph with
-
User friendly help with live videos and graph saving in *.gif
formats with automatic exportation in MSWord for easy reporting
Besides the ‘Licensed’ version, AKTS delivers to your institute an
unlimited number of ‘VIEWER’ versions. These VIEWER versions are
free of charge and can be installed on several computers. The sole
difference with the ‘Licensed’ version is that the ‘VIEWER’ versions
cannot elaborate the new measurement data. The VIEWER versions can
open the “analysis files” previously created with the ‘Licensed’
version which have been later placed for further access e.g. on your
intranet. Additional copies of the ‘VIEWER’ versions can be made
without the written permission of AKTS. These viewer versions are
very highly appreciated as they allow for the rapid and efficient
distribution of analysis data.
In addition to all these unique and additional features, the
software is upgraded approximately every six months with additional
features. This is also something very interesting for the end user
because the Get more information of the software includes one (1) year
subscription for free upgrades and maintenance.
REFERENCES
[1] Stoessel F., Steinbach J., Eberz A.: Plant and process
safety, exothermic and pressure inducing chemical reactions, In:
Ullmann's encyclopedia of industrial chemistry. Weise E (Eds),
VCH, Weinheim (1995):343-354.
[2] Gygax R., Thermal Process Safety, Data Assessment, criteria,
measures, ed. ESCIS. Vol. 8. 1993, Lucerne: ESCIS.
[3] Keller A., Stark D., Fierz H., Heinzle E., Hungerbuehler K.:
Estimation TMR using dynamic DSC experiments. Journal of Loss
Prevention in the Process Industries (1997) 10(1):31-41.
[4] Semenov N., Einige Probleme der chemischen Kinetik und
Reaktionsfähigkeit, Akademieverlag, Berlin, 1961.
[5] Frank-Kamenetskii D.A., Diffusion and Heat Transfer in
Chemical Kinetics, Plenum Press, New York, London, 1969.
[6] Dien JM., Fierz H., Stoessel F., Killé G.: The thermal risk
of autocatalytic decompositions: a kinetic study. Chimia (1994)
48(12):542-550.
[7] Roduit B., Borgeat Ch., Berger B., Folly P., Alonso B., Aebischer J.N. and Stoessel F.,
Advanced kinetic tools for the evaluation of decomposition reactions, J. Therm. Anal. Cal., ICTAC special issue, 80, (2007) 229–236.
[8] Roduit B., Borgeat Ch., Berger B., Folly P., Alonso B., Aebischer J.N.,
The prediction of thermal stability of self-reactive chemicals: From milligrams to tons, J. Therm. Anal. Cal., ICTAC special issue, 80, (2007) 91–102.
[9] Roduit B., Borgeat Ch., Berger B., Folly P., Aebischer J.N., Andres H., Schädeli U., Vogelsanger B., Up-scaling of DSC Data of Explosives: Simulation of Cook-off Experiments, NATAS 2007 Proceedings, 33rd Annual Conference, Universal City, CA, September 2007.
[9] Roduit B., Odlyha M.,
Prediction of Thermal Stability of Fresh and Aged Parchment, NATAS 2007 Proceedings, 33rd Annual Conference, Universal City, CA, September 2007.
[10] Roduit B., Borgeat C., Alonso B., Aebischer J-N., Pollien P., Raemy A., Blank I.,
Application of kinetics for the prediction of the Maillard reaction under any Temperature Mode, NATAS 2004 Proceedings, 32nd Annual Conference, Williamsburg, October 2004.
[11] Roduit B., Prediction of the progress of solid state
reaction under different temperature modes, Thermochim. Acta,
388 (2002) 377.
[12] Roduit B., Computational Aspects of Kinetic Analysis. Part
E. The ICTAC Kinetics Project - Numerical Techniques and
Kinetics of Solid State Processes. Thermochim. Acta, 355/1-2
(2000) 171-180.
[13] Roduit B., Maciejewski M. and Baiker A., Influence of
experimental conditions on the kinetic parameters of gas-solid
reactions, Parametric Sensitivity of Thermal Analysis,
Thermochimica Acta 282/283 (1996) 101-119.
|